Ball Valve Seat Selection Guide - Triad Process (2024)

Triad offers a wide choice of soft seats and metal seated ball valves for a variety of industrial applications. Below is a general guide. When selecting seats, always consult the pressure / temperature charts and corrosion resistant guide or contact the factory for engineering help. Not all seats are available for use in all our valves.

PTFE (P)

Made from Virgin Teflon, this is the most common sealing material; its chemical compatibility is excellent for almost all media. Temperature -50°F to 400°F.

PTFE Cavity filled Seats Available on request (CF), suitable for filling the void between the body and ball eliminating product build up. Cavity filled seats are standard on our sanitary line of ball valves in both two and three way.

R-PTFE (R)

15% glass reinforced PTFE, suitable for temperature -50°F to 450°F, chemical resistance is compatible to virgin PTFE with better wear factor. The standard in most all of our ball valves.

Carbon Filled PTFE (C)

25% Carbon Graphite with 75% PTFE, this material offers a wide temperature range with better wear resistance than standard RPTFE. Good for steam service -50°F to 450°F.

Flex-metal™

A proprietary highly filled polymer seat. Offers abrasion resistance of metal with significantly higher pressure and temperature than RTFE. Temperature -50°F to 470°F.

Metal Seat Valves (M)

For service with severe flashing, hydraulic shock, high temperature or abrasive media. Typically we hard face a stainless steel seat with Stellite then lap the ball to the seat for tight shut-off. Depending on the valve and trim we can achieve temperatures in excess of 1000°F for metal seated ball valves.

Tri-fill™ (T)

Triad’s high performance seat. Offers better creep resistance, lower coefficient of friction than that of PTFE, ideal for semi-conductor, hi-purity service.

MG1241 (M)

75% PTFE +20% Glass Fiber +5% Graphite, good for temperatures from -50°F to 450°F, this material offers a wide temperature range with better life than RPTFE.

DELRIN (D)

This material is very rigid, suitable for high pressure up to 5000psi dependant on valve size and temperature range of -50°F to 180°F.

PEEK (K)

Best suited for high temperature and pressure service, suitable for tobacco and nuclear service. Temperature -70°F to 550°F.

UHMW Polyethylene (U)

Ultra-high molecular weight polyethylene, ideal for use in low-level radiation service, this material also meets the requirements of the tobacco industry where PTFE is prohibited and it offers an excellent resistance to abrasive media. Temperature -70°F to 200°F.

PTFE Encapsulated Stainless Steel

Produces the rigidity of Delrin or Nylon in a high pressure valve but provides for smooth lower operating torques.

Ball Valve Seat Selection Guide - Triad Process (2024)

FAQs

Ball Valve Seat Selection Guide - Triad Process? ›

Although PTFE can be reinforced using filler materials such as carbon and stainless steel (316), RPTFE refers to when fiberglass is used. Producing RPTFE adds between 15% and 25% fibrous glass to virgin Teflon thereby improving the design life of the valve seat.

How do I choose a ball valve? ›

Choosing the appropriate ball valve for your specific needs requires consideration of several factors:
  1. Valve Size and End Connections: ...
  2. Material Selection: ...
  3. Pressure and Temperature Ratings: ...
  4. Flow Control Requirements: ...
  5. Actuation Type:
Jul 24, 2023

What is the difference between PTFE and Rptfe seats? ›

Although PTFE can be reinforced using filler materials such as carbon and stainless steel (316), RPTFE refers to when fiberglass is used. Producing RPTFE adds between 15% and 25% fibrous glass to virgin Teflon thereby improving the design life of the valve seat.

What is the difference between TFM 1600 and PTFE? ›

TFM1600 - TFM1600 is a modified version of PTFE that maintains the exceptional chemical and heat resistance properties of PTFE, but has a significantly lower melt viscosity. The result is reduced cold flow, porosity, permeability and void content. Surfaces are smoother and reduce torques.

What is the seat on a ball valve? ›

The most popular seating material in these valves is some form of thermoplastic, such as PTFE. PTFE seats work very well because they are soft enough to seal well on to the polished metallic ball, yet firm enough not to blow out of the valve.

How do I know what size ball valve I need? ›

To do this, you'll need the following measurement: External measurement of the male thread on the fittings: Similarly, if the external diameter of the male thread is close to a particular size, you'll need a ball valve of the same size. A 2″ external diameter, for instance, would require a 2″ ball valve.

How do I choose the right valve? ›

Know what to prioritize when choosing a valve
  1. Line pressure. Not all fluid systems are pressurized to the same level. ...
  2. Flow rates. Different valve types and their varying mechanisms manage fluid flow in distinctive ways. ...
  3. Temperature. ...
  4. Budget. ...
  5. Consider the valve type. ...
  6. Valves keep facilities safe.
Feb 27, 2023

What is the best valve seat material? ›

Metal. Metal is a widely used material for making valve seats due to its excellent mechanical properties, high temperature capability, and good corrosion resistance. Metals commonly used for valve seats include stainless steel, bronze, brass, and titanium, among others.

Which is better PFA or PTFE? ›

The melting points of PFA and PTFE are 260°C and 327°C respectively. Water absorption and weathering affect PFA more than PTFE, although PFA is superior in salt spray resistance. Finally, the most notable difference between the two is that PFA's dielectric strength is 3 to 4 times higher than PTFE.

Which is better FEP or PTFE? ›

FEP, or Fluoroethylenepropylene, is the melt-processable version of PTFE. FEP has very similar properties to PTFE, but has a lower maximum operating temperature of +200°C. However, FEP can be more easily processed and can be easily welded and re-moulded into complex profiles.

What are TFM seats? ›

TFM. TFM 1600, the standard seat in many Flow-Tek valves, is a modified PTFE that. maintains the exceptional chemical and heat resistance properties of conventional.

What does TFM stand for PTFE? ›

Modified PTFE (TFM)

It is a fascinating combination of the properties of PTFE and PFA (Perfluoroalkoxy), which is known for its superior mechanical properties. Like PTFE, TFM is chemically inert and has a similar range for continuous usage temperature, as well as similar resistance to water absorption.

Why is Teflon not called PTFE? ›

There is NO DIFFERENCE. They are both exactly the same thing, the only difference between them is the name. If you require further information about our range of PTFE/Teflon™ seals, please click here or contact a member of the team.

What material is used for ball valve seating? ›

PTFE (P) Made from Virgin Teflon, this is the most common sealing material; its chemical compatibility is excellent for almost all media. Temperature -50°F to 400°F. PTFE Cavity filled Seats Available on request (CF), suitable for filling the void between the body and ball eliminating product build up.

What are the two types of valve seats? ›

Like valve guides, there are two types of valve seats – integral and insert. Integral seats are part of the casting. Insert seats are pressed into the head and are always used in aluminum cylinder heads. Most pre-1978 integral seats are soft cast iron.

How many seats does a ball valve have? ›

Ball valves are installed throughout piping systems to allow, obstruct, and control the flow of various vapors, gases and liquids. The ball is mounted against two seats and is connected with a shaft to the control mechanism used to rotate the ball.

Should the ball valve be the same size as pipe? ›

Ball valves are typically labeled in inches for the pipe they will fit, not the ball valves physical size. For example, a 1” unibody ball valve is physically smaller than a 1” 2-pc full port ball valve, but they will fit the same size pipe end.

What is the difference between a Type 1 and Type 2 ball valve? ›

The first type, the Part 1 float valve, is located on the underside of the cistern. It has a plastic nozzle attached to it. The Part 2 ball valve has a spout that is attached to the top of the valve body. A Part 1 ball valve is not recommended for use in irrigation systems as it has no water level adjustment mechanism.

What are the four types of ball valves? ›

There are four general types of ball valves: full port, standard port, reduced port, and v port. A full port ball valve has an oversized ball so that the hole in the ball is the same size as the pipeline resulting in lower friction loss. Flow is unrestricted, but the valve is larger.

What is the difference between a ball valve and a V ball valve? ›

A v-port ball valve's flow characteristics are different from that of standard port ball valves. The fluid flow through a v-port ball valve increases linearly with an increase in shaft rotation. V-ball control valves have high strength to withstand the high velocity of fluids flowing through the valves.

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